Chemical Engineers

Plant Operations – Chemical · Multiple Locations · Multiple Posts

Job Responsibilities

• Monitor and optimize continuous chemical process operations including ammonia synthesis, urea granulation, and related reaction units to ensure product quality and yield targets.
• Conduct regular process audits and root-cause analyses to identify deviations from standard operating parameters and implement corrective measures promptly.
• Coordinate with the plant safety team to enforce HAZOP protocols, permit-to-work systems, and chemical handling standards across all operational shifts.
• Prepare and review daily, weekly, and monthly production reports, tracking key performance indicators such as conversion rates, energy consumption, and effluent quality.
• Support debottlenecking projects by proposing and testing process modifications that improve plant throughput without compromising equipment reliability.
• Liaise with the procurement and logistics teams to manage raw material consumption forecasts and ensure uninterrupted feedstock availability for plant operations.
• Participate in turnaround planning activities, including pre-shutdown inspections, scope definition, and post-restart performance verification of process units.
• Mentor junior operators and boardmen on process fundamentals, DCS control logic, and emergency response procedures to build team competency.

Requirements & Qualifications

• Education: BE / B.Sc. Engineering in Chemical Engineering from HEC-recognized university
• Experience: Relevant experience in fertilizer, petrochemical, or process industry preferred
• Key Skills: Process simulation, DCS operation, HAZOP analysis, plant optimization
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Frontend Boardman

Plant Operations – Chemical · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Operate and monitor DCS (Distributed Control System) panels to control process variables such as temperature, pressure, flow, and level in the front-end chemical plant.
• Execute startup and shutdown sequences of front-end process units including reformers, shift converters, and CO2 removal sections in accordance with standard operating procedures.
• Respond immediately to process alarms, identify root causes, and take corrective control actions to stabilize operations and prevent equipment trips.
• Maintain accurate shift logs documenting all process readings, equipment status, abnormalities, and control adjustments during each operating period.
• Coordinate with field operators to verify instrument readings, valve positions, and equipment performance during routine and non-routine operations.
• Participate in shift handover activities by briefing incoming operators on process conditions, ongoing issues, and pending work orders.
• Support the chemical engineers in implementing process changes and recording the outcomes of optimization trials on the DCS historian.
• Assist in emergency drills and ensure readiness to execute emergency shutdown procedures for the front-end plant within stipulated response times.

Requirements & Qualifications

• Education: DAE / B.Sc. in Chemical Technology or related field
• Experience: Experience as a panel operator or boardman in a fertilizer / petrochemical plant preferred
• Key Skills: DCS operation, process control, alarm management, shift reporting
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Operator – Sulphuric Acid Plant

Plant Operations – Chemical · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Operate the sulphuric acid plant safely by monitoring SO2 conversion, absorption towers, and acid strength in strict compliance with process safety standards.
• Perform field rounds to inspect pumps, heat exchangers, acid coolers, and piping for leaks, abnormal vibrations, or temperature deviations.
• Adjust process parameters such as air-to-gas ratios and catalyst bed temperatures to maintain optimal acid concentration and production efficiency.
• Handle sulphuric acid safely using proper PPE, acid-resistant gloves, face shields, and neutralization protocols during sampling and transfer operations.
• Collect acid samples at scheduled intervals and forward them to the laboratory for quality testing, recording results in the plant logbook.
• Report any abnormal process conditions, near-misses, or equipment failures to the shift supervisor and assist with incident investigation reports.
• Assist during plant startup and shutdown phases by operating isolation valves, startup heaters, and acid loading systems according to SOPs.
• Maintain cleanliness and housekeeping of the acid plant area to prevent corrosion damage and ensure a safe working environment for all shift personnel.

Requirements & Qualifications

• Education: Matriculation / DAE in Chemical Technology or relevant field
• Experience: Prior experience operating acid or chemical process plant preferred
• Key Skills: Chemical handling, PPE compliance, shift log writing, process monitoring
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Crane Operator

Plant Maintenance – Mechanical · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Operate overhead bridge cranes, mobile cranes, and EOT cranes safely within the plant maintenance area during equipment lifts, installations, and turnarounds.
• Conduct pre-operation inspections of crane wire ropes, hooks, limit switches, brakes, and load indicators to verify safe working condition before each lift.
• Interpret rigging plans and lift plans prepared by the mechanical supervisor and execute lifts in strict accordance with approved lifting procedures and load charts.
• Coordinate with riggers and banksmen using standard hand signals and radio communication to ensure precise and safe placement of heavy equipment and vessel components.
• Maintain the crane operation logbook, recording all lifts performed, inspection findings, and any incidents or near-misses observed during operations.
• Ensure compliance with PTW (Permit to Work) requirements, including height work permits and confined space coordination for crane operations near live plant areas.
• Report mechanical defects or unsafe crane conditions to the maintenance planner immediately and refrain from operating crane until clearance is obtained.
• Assist mechanical technicians during major plant turnarounds by positioning cranes and executing multi-crane lifts for large pressure vessels and heat exchangers.

Requirements & Qualifications

• Education: Matriculation or DAE (Mechanical)
• Experience: Certified crane operator with experience in industrial plant environment
• Key Skills: EOT / overhead crane operation, rigging, PTW compliance, lift planning
• Certification: Valid crane operator license / certification preferred
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Machinery Supervisor

Plant Maintenance – Mechanical · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Supervise a team of mechanical technicians and ensure all rotating and static equipment maintenance tasks are completed on schedule and within safety standards.
• Plan and oversee preventive maintenance activities for compressors, pumps, turbines, and gearboxes using the CMMS (computerized maintenance management system).
• Diagnose mechanical failures on critical plant machinery and coordinate expedited corrective maintenance to minimize production downtime.
• Review work orders, allocate manpower based on job priority, and ensure technicians follow approved maintenance procedures and technical manuals.
• Maintain spare parts inventory awareness and coordinate with stores to ensure critical rotating spares are available before planned maintenance windows.
• Conduct post-maintenance performance checks including vibration readings, alignment verification, and functional testing before handing equipment back to operations.
• Ensure all permit-to-work documents, LOTO procedures, and confined space entry requirements are fully complied with during equipment maintenance activities.
• Prepare monthly maintenance performance summaries highlighting equipment reliability metrics, recurring failures, and recommendations for engineering modifications.

Requirements & Qualifications

• Education: DAE / B.Sc. Engineering (Mechanical)
• Experience: 5+ years in mechanical maintenance supervision in a process plant or fertilizer industry
• Key Skills: CMMS, rotating equipment, vibration analysis, LOTO, team supervision
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Mechanical Engineers (FFC Port Qasim & FPCL)

Plant Maintenance – Mechanical · Port Qasim / FPCL · Multiple Posts

Job Responsibilities

• Manage mechanical integrity of plant equipment at Port Qasim including high-pressure vessels, piping systems, heat exchangers, and rotating machinery in the urea and ammonia units.
• Develop and review engineering calculations, material specifications, and technical drawings for plant modifications and equipment replacement projects.
• Lead root-cause failure analysis investigations for repetitive equipment failures and present findings and recommendations to the plant engineering management team.
• Coordinate with FPCL plant teams to harmonize maintenance strategies, share technical knowledge, and standardize best practices across both facilities.
• Manage third-party vendor and OEM interactions for specialized equipment repairs, warranty claims, and technical support during scheduled turnarounds.
• Review and approve maintenance scope, method statements, and risk assessments for critical equipment overhauls before work commences.
• Track equipment reliability KPIs including MTBF (mean time between failures) and MTTR (mean time to repair) and develop improvement plans for underperforming assets.
• Support capital project execution at Port Qasim and FPCL by providing mechanical engineering expertise during design review, procurement, and commissioning phases.

Requirements & Qualifications

• Education: BE / B.Sc. Engineering in Mechanical Engineering from HEC-recognized university
• Experience: Relevant experience in mechanical maintenance engineering in fertilizer or heavy process industry
• Key Skills: RCFA, rotating equipment, mechanical integrity, project management, ASME codes
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Mechanical Engineers (Goth Machhi & Mirpur Mathelo)

Plant Maintenance – Mechanical · Goth Machhi / Mirpur Mathelo · Multiple Posts

Job Responsibilities

• Execute comprehensive mechanical maintenance programs for aging and long-running plant equipment at Goth Machhi and Mirpur Mathelo fertilizer complexes.
• Perform condition monitoring activities including vibration analysis, thermographic surveys, and lube oil sampling to predict and prevent equipment failures.
• Prepare detailed maintenance scope packages for turnaround activities, including job plans, resource estimates, and spare parts lists for each equipment overhaul.
• Evaluate proposals from contractors and service providers for mechanical work, review technical submissions, and ensure work quality meets FFC engineering standards.
• Investigate recurring equipment problems such as seal failures, bearing overheating, and gearbox wear, implementing long-term solutions to improve asset reliability.
• Interface with operations teams to understand process-driven maintenance requirements and align maintenance scheduling to minimize operational disruption.
• Maintain equipment history files, failure records, and maintenance cost data to support lifecycle decision-making for major plant assets.
• Mentor junior engineers and apprentice technicians at plant site through technical guidance, practical demonstrations, and structured training activities.

Requirements & Qualifications

• Education: BE / B.Sc. Engineering in Mechanical Engineering from HEC-recognized university
• Experience: Relevant experience in maintenance engineering in fertilizer, power, or petrochemical sector
• Key Skills: Condition monitoring, turnaround management, equipment history analysis, contractor management
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Electrical Technician

Plant Maintenance – Electrical · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Perform preventive and corrective maintenance on plant electrical equipment including HT/LT motors, transformers, switchgear, MCCs, and cable systems.
• Carry out electrical fault diagnosis using multimeters, meggers, clamp meters, and insulation resistance testers to identify and rectify equipment failures.
• Execute maintenance of variable frequency drives (VFDs), soft starters, and motor control centers in accordance with manufacturer specifications and safety isolation procedures.
• Test and verify protection relay settings, including overload, earth fault, and differential relays, to ensure electrical system protection remains functional.
• Install, terminate, and test electrical cables and field devices during plant modifications, equipment replacements, and new installation projects.
• Maintain accurate electrical maintenance records, inspection checklists, and equipment test results in the CMMS for audit and reliability tracking purposes.
• Adhere strictly to electrical safety rules including LOTO, live-line work restrictions, and arc flash protection requirements before performing any electrical maintenance task.
• Support the electrical supervisor during plant-wide electrical inspections and contribute technical input to the annual electrical predictive maintenance schedule.

Requirements & Qualifications

• Education: DAE in Electrical Technology from a recognized board
• Experience: Experience in electrical maintenance of industrial motors, switchgear, and VFDs in a process plant
• Key Skills: Fault diagnosis, LOTO, VFD maintenance, relay testing, CMMS
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

First Class Boiler Operator / Engineer

Technology & Engineering · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Operate and supervise high-pressure steam boilers as the certified First Class Boiler Engineer/Operator, ensuring all operations comply with boiler safety regulations and Punjab/Sindh Boiler Ordinance requirements.
• Monitor boiler steam pressure, feed water quality, flue gas temperature, and combustion parameters to maintain optimal boiler efficiency and safe operation.
• Conduct pre-start inspections of safety valves, feed water pumps, steam traps, blow-down valves, and instrumentation before each boiler startup.
• Manage boiler water treatment by coordinating chemical dosing, conducting regular water quality tests, and adjusting treatment protocols to prevent scaling and corrosion.
• Execute controlled boiler startup, shutdown, and blowdown operations following approved procedures to prevent thermal shock and water hammer incidents.
• Maintain comprehensive boiler log records including steam generation data, fuel consumption, and test results as required by statutory regulations.
• Coordinate with the inspectorate of boilers for statutory annual inspections and ensure all documentation, certifications, and safety fittings are in full compliance.
• Train and guide second-class boiler operators and junior plant personnel on safe boiler operating practices and emergency response procedures.

Requirements & Qualifications

• Education: DAE / B.Sc. Engineering (Mechanical) with valid First Class Boiler Certificate from competent authority
• Experience: Proven experience operating high-pressure steam boilers in fertilizer, power, or heavy industry
• Key Skills: Boiler operation, water chemistry, statutory compliance, steam systems
• Certification: First Class Boiler Certificate (mandatory)
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Apprentice Chemical Plant Operator

Plant Operations – Chemical · Apprenticeship · Multiple Posts

Job Responsibilities

• Undergo structured on-the-job training in chemical plant operations under the supervision of experienced operators and engineers.
• Learn to read and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and plant operating manuals relevant to fertilizer production.
• Assist experienced operators in carrying out field rounds, taking equipment readings, and observing process control adjustments on the DCS.
• Study and practice safe chemical handling procedures, including proper use of PPE, spill containment, and emergency response protocols.
• Complete all assigned theoretical and practical training modules as part of the FFC apprenticeship curriculum within stipulated timelines.
• Participate in safety drills, toolbox talks, and HSE awareness sessions to develop a strong foundation in industrial workplace safety.
• Maintain a training diary documenting daily learning activities, tasks performed, and competencies acquired during the apprenticeship period.

Requirements & Qualifications

• Education: DAE in Chemical Technology or related discipline
• Experience: Fresh graduates / entry-level candidates welcome
• Key Skills: Eagerness to learn, basic chemistry knowledge, teamwork, safety awareness
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Apprentice Computer Operator

Information Systems · Apprenticeship · Multiple Posts

Job Responsibilities

• Assist the IT and information systems team in day-to-day computer operations, data entry, and system monitoring tasks under direct supervision.
• Learn to operate and support ERP modules used in FFC’s production, inventory, and HR systems by performing guided data input and report generation tasks.
• Provide first-level desktop support to end users including resolving hardware issues, printer configurations, and basic software troubleshooting under guidance.
• Assist in maintaining IT asset records, software license logs, and hardware inventory registers to support the IT infrastructure management team.
• Participate in internal IT training sessions covering network basics, cybersecurity awareness, and workplace data management policies.
• Support data backup procedures and system health checks under the supervision of the senior systems administrator.
• Prepare formatted reports, presentations, and data summaries using MS Office tools as assigned by departmental supervisors.

Requirements & Qualifications

• Education: DAE in Computer Science / Information Technology or equivalent
• Experience: Fresh graduates / entry-level candidates welcome
• Key Skills: MS Office, basic networking, data entry, IT support fundamentals
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Apprentice Electrical Technician

Plant Maintenance – Electrical · Apprenticeship · Multiple Posts

Job Responsibilities

• Undergo hands-on electrical apprenticeship training under the guidance of senior FFC Electrical Technicians in a live industrial plant environment.
• Learn proper use of electrical test equipment including multimeters, meggers, and clamp meters for basic fault identification and insulation testing.
• Assist in carrying out routine electrical preventive maintenance tasks such as tightening connections, cleaning equipment, and verifying lubrication of motor bearings.
• Study and understand single-line diagrams, motor wiring diagrams, and control circuit schematics used in the plant electrical distribution system.
• Learn and strictly comply with LOTO (Lockout/Tagout) and electrical safety isolation procedures before touching any electrical equipment.
• Attend classroom and workshop training sessions covering electrical theory, switchgear operation, and motor winding principles as part of the apprenticeship curriculum.
• Document daily training activities in the apprenticeship logbook and seek competency sign-offs from supervising technicians after completing each task module.

Requirements & Qualifications

• Education: DAE in Electrical Technology
• Experience: Fresh graduates / entry-level candidates welcome
• Key Skills: Basic electrical knowledge, safety awareness, willingness to learn hands-on skills
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Apprentice Instrument Technician

Plant Maintenance – Instrument · Apprenticeship · Multiple Posts

Job Responsibilities

• Receive structured training in instrumentation maintenance under the supervision of qualified FFC Instrument Technicians across the fertilizer plant site.
• Learn to identify, calibrate, and perform basic maintenance on plant instruments including pressure transmitters, temperature sensors, flow meters, and control valves.
• Assist in the installation and hook-up of field instruments, including cable pulling, termination, and loop checking activities under supervision.
• Study process control fundamentals including PID control loops, signal types (4–20mA, HART), and the role of instrumentation in safe plant operations.
• Support the instrument team during turnarounds by assisting with instrument removal, cleaning, bench calibration, and re-installation activities.
• Attend instrument training modules covering DCS alarm management, SIS (safety instrumented system) basics, and instrument preventive maintenance procedures.
• Record calibration results and instrument maintenance activities in the designated logbooks and CMMS system under the guidance of the supervising technician.

Requirements & Qualifications

• Education: DAE in Instrumentation Technology or Electronics
• Experience: Fresh graduates / entry-level candidates welcome
• Key Skills: Basic instrumentation knowledge, analytical mindset, attention to detail
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Apprentice Mechanical Technician

Plant Maintenance – Mechanical · Apprenticeship · Multiple Posts

Job Responsibilities

• Receive hands-on mechanical maintenance training in the FFC apprenticeship program under the mentorship of senior mechanical technicians and supervisors.
• Learn to disassemble, inspect, and reassemble rotating equipment including centrifugal pumps, gearboxes, and fans following manufacturer maintenance procedures.
• Practice precision mechanical skills including shaft alignment using dial gauges and laser alignment tools, and bearing replacement procedures.
• Assist in performing general plant maintenance tasks such as gasket replacement, flange bolting, pipe fitting, and valve packing renewal.
• Learn to read engineering drawings, isometric piping sketches, and equipment assembly drawings to understand component relationships in plant machinery.
• Attend formal training sessions on mechanical workshop practices, welding fundamentals, and plant safety systems as part of the FFC apprentice curriculum.
• Maintain a training logbook recording competencies achieved, tasks completed, and supervisor feedback received throughout the apprenticeship period.

Requirements & Qualifications

• Education: DAE in Mechanical Technology
• Experience: Fresh graduates / entry-level candidates welcome
• Key Skills: Basic mechanical knowledge, physical fitness for plant work, eagerness to learn
• Gender: Male
• Apply: careers.ffc.com.pk/currentlyjobs.aspx

Laboratory Analyst

Lab · FFC Plant Sites · Multiple Posts

Job Responsibilities

• Perform routine and non-routine analytical testing of plant process samples including urea product, ammonia, boiler water, cooling water, and stack gas emissions.
• Operate and maintain analytical instruments including spectrophotometers, gas chromatographs, titration units, and pH meters in accordance with calibration schedules.
• Record and report test results promptly to the plant operations team, flagging any out-of-specification results for immediate corrective action.
• Prepare standard solutions and reagents, maintaining accurate records of chemical stock usage and expiry dates in the laboratory chemical register.
• Follow laboratory quality management procedures including internal quality checks, reference standard analysis, and equipment validation protocols.
• Maintain strict laboratory safety practices including proper storage of hazardous chemicals, disposal of chemical waste, and use of appropriate PPE at all times.
• Assist in preparing laboratory test reports, statistical quality summaries, and trend analysis charts for submission to the plant quality assurance department.
• Support equipment calibration activities and participate in inter-laboratory comparison studies to ensure testing accuracy and reproducibility.

Requirements & Qualifications

• Education: B.Sc. Chemistry / DAE Chemical Technology or related science degree
• Experience: Experience in industrial laboratory analysis preferred; fresh graduates may be considered
• Key Skills: Analytical chemistry, instrument operation, quality reporting, laboratory safety
• Gender: Male / Female
• Apply: careers.ffc.com.pk/currentlyjobs.aspx